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Advantages of packaging machine
2021-11-04If you want to create the most benefits for yourself within the specified time, you must ensure that your food packaging production line runs well and that there will be no errors in the production process, so as to avoid the impact of errors and failures as much as possible. The enterprise gets the most benefit. The level of automation is constantly improving in the manufacturing industry, and the scope of application is expanding. Automated operations in the packaging machinery industry are changing the way the packaging process works and the processing methods of packaging containers and materials. A packaging system that realizes automatic control can greatly improve production efficiency and product quality, significantly eliminate errors caused by packaging procedures and printing and labeling, effectively reduce the labor intensity of employees and reduce energy and resource consumption. Revolutionary automation is changing the manufacturing methods of the packaging machinery industry and the way in which products are transported. The automatic control packaging system designed and installed has a very obvious role in improving the product quality and production efficiency of the packaging machinery industry, or in eliminating processing errors and reducing labor intensity. Especially for food, beverage, medicine, electronics and other industries, it is very important. The technology of automatic device and system engineering is being further deepened and is being applied more widely.
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The development trend of packaging machines in the 21st century
2021-11-04Vacuum packaging technology originated in the 1940s. Since the successful application of polyester and polyethylene plastic films in commodity packaging in 1950, vacuum packaging machines have developed rapidly, and their technological development trends are mainly reflected in high productivity, automation, single-machine multi-function, production lines, and the use of related new technologies. These 5 aspects.
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1. High productivity. The productivity of the vacuum packaging machine has grown from a few pieces per minute to several 10 pieces, and the productivity of the thermoforming-filling-sealing machine can reach more than 500 pieces/min.
2. Automation. The fully automatic vacuum packaging machine has the functions of vacuuming, sealing, printing, and cooling at one time. It is mainly used for packaging tea, peanuts, shrimps, corn and other foods.
3. Stand-alone and multi-function. Multi-functions can be realized on a single machine, which can easily expand the scope of use. To realize the multi-function of a single machine, a modular design must be adopted. Through the transformation and combination of functional modules, it becomes a vacuum packaging machine of different types suitable for different packaging materials, packaging items, and packaging requirements.
4. Form a production line. When more and more functions are required, concentrating all the functions on a single machine will make the structure very complicated and inconvenient to operate and maintain. At this time, several machines with different functions and matching efficiencies can be combined into a more complete function. production line.
5. Adopt related new technologies. In the packaging method, a large number of inflatable packaging is used instead of vacuum packaging, and the research of inflatable ingredients, packaging materials and inflatable packaging machines are closely combined; in control technology, more computer technology and microelectronic technology are used; in sealing With heat pipe and cold sealing technology, advanced devices can also be directly installed on the vacuum packaging machine, such as a computer-controlled high-precision combination weigher for coarse-grained materials; on rotary or vacuum packaging machines, advanced high-speed arc surface cam indexing is used Machinery etc. -
Precautions for purchasing a packaging machine
2021-11-04When choosing a vacuum packaging machine, you should not simply select the model based on the model. In layman's terms: Because the food (package) produced by each user is not the same, the packaging size is not the same.
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The development status of packaging machinery
2021-11-04As far as food packaging is concerned, the most commonly used and most basic packaging techniques today are divided into two categories, namely, filling and wrapping. The filling method is suitable for almost all materials and all kinds of packaging containers. Specifically, for liquids, powders, and granular materials with good fluidity, the packaging process can be completed mainly by relying on its own gravity, and must be supplemented by a certain mechanical action. For the semi-fluid with strong viscous or the single and combined parts with larger body shape, corresponding compulsory measures such as extrusion, push-in, pick-and-place etc. are required. As for the wrapping method, it is different from this. It is mainly suitable for single or combined parts with regular appearance, sufficient rigidity, and tighter packaging. Flexible plastics and their composite materials (some additional Lightweight pallets, liners), wrapped by mechanical action.
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In the past ten years or so, the international packaging industry has attached great importance to improving the universal capabilities and multi-functional integration capabilities of packaging machinery and the entire packaging system, providing timely and flexible production methods for diversified products that are rapidly developing in the market. At the same time, based on the actual needs of reasonable simplification of packaging and superior packaging technology, continuous exploration has significantly accelerated the pace of its own technological innovation. Especially in response to the synchronous development of modern automatic machine tools, it is gradually clear. In order to establish a new system of packaging machinery that is diversified, universal, and multi-functional, it must first focus on solving the major problems of combination and electromechanical integration, which is undoubtedly an important development direction in the future.
Mechanical packaging instead of manual packaging has greatly improved the efficiency of packaging, but the proliferation of packaging has also become a vice. In the future, not only packaging, but also packaging machinery will develop towards environmental protection. Green environmental protection is the main theme of the future. -
Advantages and introduction of packaging machine
2021-11-04With the continuous improvement of people's living standards, the demand for various convenience foods has also greatly increased, which has further stimulated the rapid development of my country's food packaging industry. The vacuum packaging machine is one of the relatively fast-developing packaging machinery and has a broad prospect for development. There are many types of vacuum packaging machines. Here is an introduction to vacuum packaging machines.
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definition
People often put the packaged objects outside the vacuum chamber to complete the vacuum packaging equipment called vacuum packaging machine.
principle
The vacuum packaging machine is put into the packaging bag of the packaged material through the suction nozzle, evacuates the air, exits the suction nozzle, and then completes the sealing.
Features
1. Part of the air (oxygen) in the packaging container is eliminated, which can effectively prevent food from spoiling and spoiling.
2. The use of packaging materials with excellent barrier properties (air tightness) and strict sealing technology and requirements can effectively prevent the exchange of packaging contents, which can avoid food weight loss and taste loss, and prevent secondary pollution.
3. The gas inside the vacuum packaging container has been eliminated, accelerating the heat transfer, which can improve the efficiency of heat sterilization, and also avoid the packaging container from rupturing due to the expansion of gas during heat sterilization.
In the food industry, vacuum packaging is very common. Various cooked products such as chicken legs, ham, sausages, etc.; preserved products such as various pickles, soy products, preserved fruits and other foods that need to be kept fresh are increasingly using vacuum Package. Vacuum-packed food has a long shelf life, which greatly extends the shelf life of the food. -
The development status of the machinery industry
2021-11-04China's vacuum packaging machine industry has only been formed for 20 years, with a relatively weak foundation, insufficient technology and scientific research capabilities, and its relatively lagging development, which has dragged down the food and packaging industry to a certain extent. It is predicted that by 2010, the total output value of the domestic industry may reach 130 billion yuan (current price), and the market demand may reach 200 billion yuan. How to catch up and seize this huge market as soon as possible is a problem that we urgently need to solve.
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The development status of my country's vacuum packaging machine industry
my country's vacuum packaging machine started in the late 1970s, with an annual output value of only 70 to 80 million yuan, and only more than 100 varieties. The total sales increased from 15 billion yuan in 1994 to 30 billion yuan in 2000. Product varieties From 270 species in 1994 to 3700 species in 2000.
The product level has reached a new level, and the trend of scale, complete set and automation has begun to appear, and the equipment with complex transmission and high technical content has begun to appear. It can be said that my country’s machinery production has met basic domestic needs and has begun to export to Southeast Asia and the third world. For example, my country’s total import and export volume in 2000 was 2.737 billion US dollars, of which exports were 1.29 billion US dollars, an increase from 1999 That’s 22.2%. Among the types of machinery exported are food (dairy, pastry, meat, fruit) processing machines, ovens, packaging, labeling machines, paper-plastic-aluminum composite tank production equipment and other machinery that are mostly exported. Food machinery such as sugar, wine, and beverages , Vacuum packaging machines and other equipment have begun to export complete sets. -
The development of packaging machinery industry
2021-11-04China’s packaging machinery started late. It started in the 1970s. After studying Japanese packaging machinery, the Beijing Institute of Commercial Machinery completed the manufacture of China’s first packaging machine. After more than 20 years of development, China’s packaging machinery has been It has become one of the top ten industries in the machinery industry, providing a strong guarantee for the rapid development of China's packaging industry. Some packaging machinery has filled the domestic gap and can basically meet the needs of the domestic market. Some products are also exported. China's packaging machinery imports are roughly the same as the total output value, which is far from developed countries.
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With the rapid development of the industry, there are also a series of problems. At this stage, the level of China's packaging machinery industry is not high enough. The packaging machinery market is increasingly monopolized. Except for corrugated packaging machinery and some small packaging machines that have certain scale and advantages, other packaging machinery is almost out of the system and scale, especially some complete packaging production lines with high demand in the market, such as liquid filling production lines , Beverage packaging container complete sets of equipment, aseptic packaging production lines, etc., are monopolized by several large packaging machinery enterprise groups in the world packaging machinery market, and domestic enterprises should take active countermeasures in the face of the strong impact of foreign brands.
Judging from the current situation, the global demand for packaging machinery is growing at an annual rate of 5.3%. The United States has the largest packaging equipment manufacturer, followed by Japan, and other major manufacturers include Germany, Italy and China. However, in the future, the fastest growing production of packaging equipment will be in developing countries and regions. Developed countries will benefit from stimulating domestic demand and find suitable local manufacturers in developing countries, especially investing in food processing plants and providing packaging machinery and equipment. China has made great progress since its accession to the WTO. The level of China's packaging machinery has improved very fast, and the gap with the world's advanced level has gradually narrowed. With China's increasing opening up, China's packaging machinery will also further open up the international market. -
Comparison of automatic ingredients and manual ingredients packaging
2021-11-04What are the advantages of automatic batching?
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The biggest advantage of automatic batching is to save labor and liberate people from heavy, boring and repetitive labor. Especially in today's ageing population, labor costs are rising rapidly. The dusty environment and simple and boring work have been difficult to recruit suitable employees. The equipment only needs simple maintenance and maintenance to pay continuously, and there is no need to worry about incurring people.
Secondly, efficiency is improved. Smart equipment can work continuously at high speed. The effective computing power of the microcomputer system far exceeds the level that can be achieved by manual labor. The improvement of front-end efficiency is more conducive to the full output of back-end production equipment and improves the overall enterprise. Efficiency and effectiveness.
Thirdly, it helps to improve product quality and management level. Automatic batching ensures the standardization of the weight of each material, and realizes automatic recording and summarization. There is no need to worry about the mistakes, omissions and falsehoods of traditional batching. It also allows managers to get rid of the complicated statistical addition, subtraction, multiplication and division, and the company's material consumption can get real data. , Paperless office saves costs even more. Workers do not have to touch valuable formula information, and the company reduces the risk of leaks.
Manual batching:
The current manual batching defines two:
The first refers to traditional artificial ingredients.
The second refers to artificial ingredients equipped with a mistake-proofing system.
Traditional manual ingredients are methods in which workers weigh the materials one by one according to the existing paper formula sheet and record the weighing data by themselves.
Manual batching equipped with an error-proofing system refers to a method in which workers weigh materials under the restrictions and rules of the error-proofing system, and the system records the weighing data, and automatically stores and counts them.
Advantages of manual batching:
Traditional artificial ingredients have a great impact on the stability of ingredients due to many uncertain factors such as people's emotions, physical strength, and personality. Here we talk about the second artificial ingredient mode that is equipped with a mistake-proof system.
I talked about the benefits of so many automatic ingredients. Manual ingredients seem to be useless, but they are not. In terms of efficiency and computing power, a machine is a thousand times better than a man. But when it comes to flexibility, people are better than machines thousands of times. Because people are subjective and possess the most sophisticated processing system. Flexibility yields 2 biggest advantages
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